Custom Assembly line profiles (aluminum home furnishings)

After the extrusion of the industrial assembly line profile, is the online quenching process used to improve the strength and hardness of the material?

Online quenching, as an efficient heat treatment technology, is centered on rapid cooling to enable the extruded aluminum profile to achieve the ideal hardening effect in a very short time. This process is usually carried out immediately after the profile is extruded. Using special quenching equipment, the high-temperature profile is quickly immersed in a cooling medium (such as water or special quenching oil) to achieve a sharp drop in temperature, thereby generating high-density dislocations and grain refinement inside the material, effectively improving its strength and hardness.
Accurate temperature control: We use an advanced temperature control system to ensure that the temperature of the cooling medium is stable and controllable during the quenching process to avoid material performance degradation caused by overheating or overcooling. Through precise temperature management, we can customize the best quenching temperature curve according to different types of aluminum profiles and their required mechanical properties, and achieve precise control of material properties.
Efficient cooling rate: The key to the online quenching process is rapid and uniform cooling. We are equipped with efficient quenching devices to ensure that the profile can quickly and evenly contact the cooling medium after extrusion to achieve rapid heat dissipation. This not only improves the quenching efficiency, but also ensures the uniformity of the internal structure of the profile, avoiding stress concentration and deformation problems caused by uneven cooling.
Customized quenching medium: For aluminum profiles of different materials and specifications, we have developed a variety of special quenching media, such as specially formulated quenching oils, which can reduce oxidation and corrosion on the surface of the material while ensuring efficient cooling, further improving the surface quality and corrosion resistance of the product.
Intelligent monitoring system: Combining the Internet of Things and big data technology, we have established an intelligent quenching process monitoring system to monitor key parameters such as temperature, time, cooling rate, etc. during the quenching process in real time to ensure that each batch of profiles can meet the predetermined mechanical performance standards. At the same time, the system can also automatically collect and analyze data to provide a scientific basis for continuous process optimization.
Our product quality has been recognized by many world-renowned certification bodies, including but not limited to EC type inspection certificates, BV MODE, DNV GL certificates, EC conformity certificates, marine product type approval certificates and Lloyd's Register quality assurance. These certifications are not only an affirmation of our product quality, but also a reflection of our adherence to high standards and strict requirements. In the production of industrial assembly line profiles, we also follow these international standards to ensure that each process reaches the highest level.
Our products have been fully verified in a variety of application fields, including but not limited to industrial machinery, construction machinery, ships and deck machinery, offshore equipment, mining and metallurgical machinery. These fields have extremely high requirements for the strength and hardness of materials, and our online quenching process is designed to meet these needs. Through years of market application feedback, our products have shown excellent performance and stability in these fields.
We have a team specializing in aluminum profile design, who have accumulated rich experience in the research of high-strength aluminum profiles, aluminum door and window profiles, curtain walls and industrial profiles. The technicians in the team are not only proficient in material science, but also have a deep understanding of the needs of various application fields, and can design products that meet mechanical requirements and are beautiful and practical. Especially in the design of industrial assembly line profiles, we fully consider the convenience of processing, beauty and practicality, and scalability, making our products highly competitive in the market.
In order to ensure the quality of the final product, we are equipped with the most advanced and complete top-notch testing equipment in the industry, including film thickness and paint film testers, metallographic microscopes, Vickers hardness testers, flatness test platforms, three-coordinate measuring machines, image measuring machines, etc. These equipment not only ensure the high precision of the products, but also meet customers' comprehensive testing needs for material physical and chemical properties, non-destructive testing, high-precision geometric dimension testing, etc. For the final finished product, we will conduct a 99.99% full inspection according to customer requirements and international standards to ensure that each profile reaches the optimal state.